The Difference Between Rack Plating vs. Barrel Plating vs. Basket Plating

May 5, 2025

When it comes to metal finishing, choosing the right plating method can make all the difference in product performance, appearance, and cost-efficiency. At Bass Plating, we’ve been delivering high-quality plating services since 1950, specializing in high-volume and large-piece work. Today, we’re breaking down the three most common plating methods—rack plating, barrel plating, and basket plating—to help you understand which might be right for your next project.

Rack Plating: Precision and Protection for Large or Delicate Parts

Rack plating is the method of attaching individual parts to a rack (often metal) so they can be dipped into the plating solution. This process is ideal for:

Large, heavy, or fragile parts

Items with complex shapes that require uniform coating

Parts where surface appearance is critical (decorative finishes, no part-to-part contact marks)

Because the parts are securely held in place, rack plating provides excellent control over coating thickness and appearance. It’s often used for automotive trim, appliance handles, aerospace components, and precision hardware.

Barrel Plating: Efficiency for Small Parts in High Volumes

Barrel plating involves placing small parts into a rotating barrel that’s submerged in the plating solution. As the barrel slowly turns, the parts tumble against each other, allowing the plating to cover all surfaces. Barrel plating is best suited for:

Small, durable parts like fasteners, nuts, bolts, and pins

High-volume production runs

Applications where minor surface contact marks are acceptable

This method is highly cost-effective and efficient, making it a go-to choice for industries that need consistent, large-scale output without sacrificing quality.

Basket Plating: Versatility for Medium-Sized Runs

Basket plating uses a mesh or perforated basket to hold parts that are too large or delicate for barrel plating but too small or numerous for rack plating. The basket is submerged in the plating bath, allowing solution circulation while preventing part damage. Ideal applications include:

Medium-sized or lightweight parts with irregular shapes

Parts requiring more gentle handling than barrel plating can provide

Runs that don’t justify the setup cost of rack plating

Basket plating offers a great balance between efficiency and part protection, making it an excellent solution for diverse manufacturing needs.

Why Choose Bass Plating?

With over 75 years of experience, Bass Plating has earned a reputation for exceptional quality, fast turnaround, and unmatched customer service. Whether you need rack, barrel, or basket plating, we have the expertise and capacity to handle high-volume orders and large pieces with precision. Our family-run operation prides itself on responsiveness, attention to detail, and long-standing partnerships with satisfied customers across industries.

Get a Free Quote Today!

Ready to elevate your next project with superior plating services? Contact Bass Plating today for a free, no-obligation quote. Our team is here to help you choose the best plating process for your application and deliver results you can trust. Call us, visit our website, or submit a quote request online—we can’t wait to help you bring your project to life!